replace lamps. These tasks are extremely impor-
tant for continued operating efficiency.
There is a tendency for film emulsion to rub
off the film and build up at certain places in the
film path. Caked emulsion or burrs can cause
loop loss due to nonclosing of sprocket shoe
locks. Other problem areas are excessive film
slap which is due to a dirty gate; jammed film
splices in sprocket shoes; clicking noises and
fading high frequencies which are due to dirty
sound drums; and the sticking, ejection, or
pileup of film in the takeup sprocket shoe areas.
Cakes or burrs on film guides, shoes, aperture,
or pressure plates often cause film scratches.
These are a few of the troubles that could result.
Any obstruction in the film path can be expected
to interfere with proper transportation of the
film. You will save time by cleaning the film
path and, at the same time, make an inspection
of lenses and lamps after each reel is shown.
FILM PATHS.All film path areas must be
kept free from emulsion buildup or other
foreign materials. Never use metal tools to
remove material adhering to guides, rollers, or
sprocket shoes. Metal tools could do damage to
some of the parts. Use an orange stick, a plastic
rod,
or a toothpick whenever scraping is
necessary. Soft, lint-free cloth, lens tissue, or a
pipe cleaner, dampened with acetone, naphtha,
or isopropyl alcohol are very convenient for
removing emulsion from the film path and for
cleaning in restricted areas. Tricholorethylene or
carbon tetrachloride should NOT be used as
cleaning solvents because they might stain or
damage plastic parts. They are also toxic. Wipe
all threading guides (if the projector is designed
for automatic threading) with a soft, lint-free
cloth or a brush moistened with any naphtha-
base solvent. Film jump could result from a dirty
film gate; therefore, the gate should be wiped
clean. A dirty aperture may cause poor focus; so
clean the aperture plate and the pressure plate
with an aperture brush or with a soft, damp,
lint-free cloth. Clean the aperture side tension
rails and the aperture opening. Be sure that all
caked emulsion and lint are removed. Do not
remove the aperture plate for daily cleaning
because a special tool is required to realign the
plate. Clean and inspect all film spocket shoes
and rollers. Use a soft, damp cloth to clean the
surface of the sound drum that contacts the
film.
CLEANING THE LENSES.Clean the
lenses if the projector is used daily. The lenses of
the 16-mm projector can be removed for clean-
ing without too much difficulty. Follow the
instructions for removal and replacement of the
lenses published in the appropriate instructional
manual or technical order.
Clean the external glass surfaces of the
projection lens and examine them for cracks,
scratches, or chipping. The projection lens of
some models may be removed by loosening a
lens lockscrew and removing the lens. On others,
the projection lens may be removed by threading
the lens out as far as it will go, turning the focus
knob in a counterclockwise direction, and then
lifting the lens out. Clean the exposed surfaces
of the lens elements by wiping them gently with
lens tissue. If wiping the lenses with lens tissue
does not clean them, apply a drop of lens cleaner
to the lens tissue. Then wipe the lens surfaces
gently with the damp lens tissue. Do not apply
lens cleaner directly to lens elements because it
may eventually cause the lens coating to come
off. Insert the cleaned lens into the carriage and
reposition it by turning the focusing knob
clockwise to engage the lens or by inserting the
lens into the lens mount and locking the lens
lockscrew.
To clean the reflector and the condensing
lenses, you must be familiar with the projector.
Some of the newer models have the reflector
built into the lamp. Some are so constructed that
the condensing lenses should not be removed
from their carriage. With some models, you can
get to the reflector and condensing lens assembly
by opening the lamp house and lifting out the
projection lamp. The condensing lens assembly
can be lifted out. With the condensing lenses
removed, you can clean the reflector with lens
cleaning tissue. If grease has accumulated on the
reflector, remove it by first wiping it with a soft,
lint-free cloth dampened with lens cleaner; then
wipe it with cleaning tissue. Clean the two out-
side surfaces of the condenser lenses in the same
way and then reassemble the reflector and
lenses. With some models, when the lamp house
cover is removed, the carriage for the condenser
lenses can be rotated down and out of the
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